Description

JOIN US, BUILD YOUR IDEAL

Are you passionate about preserving American engineering and manufacturing excellence while working for a company that makes a difference globally? Do you want to be part of an incredible 122-year-old brand with thousands of customers across more than 100 countries worldwide?

IDEAL ELECTRIC stands as the last independent, vertically integrated manufacturer and servicer of high-power specialized rotating electric motors, generators, and associated equipment. Family-run and oriented, we're large enough to service, small enough to care – combining the capabilities of a major manufacturer with the entrepreneurial agility and innovative spirit that drives us to adapt quickly and solve complex challenges.

We're seeking an Electrical Engineer ready to roll up their sleeves and make a tangible impact on critical infrastructure that powers communities and industries around the world. This position reports to the Engineering Manager and is based at our historic Mansfield, Ohio facility . You'll join a team at an exceptional time of growth in our mission to deliver world-class engineering and manufacturing excellence.

From offshore installations to power plants, naval vessels to industrial facilities, your work will have real-world impact on systems that millions rely on daily across the continents and under the seas. If you're ready to build a career you can take pride in while preserving critical engineering expertise built on a century of excellence and leading the electrification of the world, we want to talk to you.

OVERVIEW
The Electrical Engineer for Motors and Generators is responsible for the electrical design, development, and optimization of IDEAL's rotating electrical equipment portfolio. This position applies specialized knowledge of electromagnetic principles, winding design, insulation systems, and power electronics to create high-performance motors, generators, and associated systems. Working within the Engineering department, this role collaborates with mechanical engineers, manufacturing, purchasing, quality personnel, sales, and service teams to deliver products that meet customer specifications while maintaining IDEAL's reputation for quality and reliability. The position requires analytical thinking, technical problem-solving abilities, and comprehensive understanding of electrical systems
in industrial rotating equipment.  This full-time role is based at IDEAL's Mansfield, Ohio Works facility, reporting to the Engineering Manager.

Requirements

DUTIES & RESPONSIBILITIES
Develop electrical designs for rotating machinery including synchronous, induction, permanent magnet, switched reluctance, synchronous reluctance, and/or wound rotor designs (a qualified candidate might have experience with some but not necessarily all of these technologies)
Design and optimize synchronous excitation systems including brushless exciters, static excitation systems, and associated electrical regulation components
Develop high voltage (up to 13.8 kV) insulation systems that meet rigorous safety and reliability standards
Engineer considering various cooling methods including open ventilation, force ventilated, TEWAC, TEAAC, water jacket cooled systems based on application requirements
Perform detailed electromagnetic calculations and analyses to optimize motor/generator performance, efficiency, and thermal characteristics
Create and refine winding patterns, insulation systems, and electromagnetic circuits to meet specific customer requirements
Develop and validate analytical models using IDEAL's proprietary electrical design software to predict machine performance across various operating conditions
Calculate and specify electrical parameters including voltage ratings, current requirements, power factor, and efficiency metrics
Determine requirements for electrical protection systems and specify appropriate sensors for temperature and other monitoring parameters
Prepare, review, and approve test reports documenting machine performance, compliance with specifications, and quality standards
Familiarity with industry standards relevant to rotating electrical machines (NEMA, IEC, IEEE, API, MIL STD, etc.)
Support certification efforts with various regulatory bodies including hazardous location and marine certifications from UL, CSA, ABS, DNV, IEEE, and military standards for rotating electric equipment
Collaborate with mechanical engineers to ensure proper integration of electrical and mechanical systems
Work with manufacturing team members to develop production-friendly designs that maintain electrical performance requirements
Review and optimize existing electrical designs to improve performance, reliability, and manufacturability
Support testing and validation of prototypes and new designs through data analysis and performance verification
Troubleshoot electrical issues in existing products and develop solutions to improve performance
Prepare technical documentation including specifications, test procedures, and design guidelines
Evaluate new technologies and materials for potential application in rotating electrical equipment
Support sales efforts by providing technical expertise during customer interactions and proposal development

QUALIFICATIONS & COMPETENCIES
Bachelor's degree in Electrical Engineering or related field is preferred but not required for candidates with extensive hands-on experience
5+ years of experience in electrical design of rotating machinery, preferably in medium to large industrial motors/generators
Strong understanding of electromagnetic principles as applied to rotating equipment design
Experience with winding design and configuration for various types and technologies for electric motors and generators
Ability to learn and effectively utilize IDEAL's proprietary electrical design software and tools for rotating machine design
Knowledge of electrical insulation systems, materials, and testing methods for rotating machinery
Understanding of power electronics and control systems as they relate to motor/generator performance
Familiarity with industry standards relevant to rotating electrical machines (NEMA, IEC, IEEE, API, ABS, MIL STD, etc.)
Experience with testing and performance validation of electrical machines
Strong analytical skills and ability to solve complex engineering problems with minimal guidance
Excellent communication skills with ability to explain complex technical concepts clearly to various audiences
Demonstrated project management skills with ability to drive multiple initiatives simultaneously
Technical literacy with demonstrated proficiency in:
.1. Microsoft 365 suite (Outlook, Word, Excel, Teams)
.2. Engineering calculation and simulation software
.3. Cloud-based document management systems for team collaboration and file sharing
.4. ERP systems for parts management and documentation
Experience with custom engineering of rotating machines for specialized applications is highly valued
Proficiency in electromagnetic calculation and simulation tools (MotorCAD, ANSYS Maxwell, JMAG, or similar) is highly valued
Ability to conduct electromagnetic finite element analysis (FEA) to validate designs and identify areas for improvement is highly valued
Passion for IDEAL's mission to preserve and advance American manufacturing and sustainment of specialized rotating electrical equipment

WORKING CONDITIONS AND WORK HOURS
Daily minimum of 8 hours. Weekly 40 hour minimum.
This position generally operates in a professional office environment.
Occasional travel to customer sites or supplier facilities may be necessary.
Position may require visits to manufacturing areas to observe production processes and collaborate with manufacturing personnel.

PHYSICAL REQUIREMENTS
While performing the duties of this job, the employee:
Is regularly required to talk, hear, read, and write/type
Must perform physical activities that may include:
1. Standing, sitting, and walking throughout the workday
2. Using hands to handle, feel, or operate objects, tools, or controls
3. Reaching with hands and arms, stooping, kneeling, or crouching occasionally
Must be able to exhibit specific vision abilities required by this job which include close vision, distance vision, color vision, peripheral vision, depth perception, and the ability to adjust focus
May occasionally need to walk through manufacturing areas to inspect equipment and machinery

The physical demands described here are representative of those that must be met by an employee to successfully perform the functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the functions of the position.

ADDITIONAL JOB-SPECIFIC REQUIREMENTS
Knowledge of rotating electrical equipment testing methods, standards, and procedures
Willingness to adapt to the evolving needs of a rapidly growing company

DISCLOSURES
IDEAL ELECTRIC POWER CO. (IDEAL) is proud to be an Equal Opportunity/Affirmative Action employer. Qualified applicants will receive consideration for employment without regard to race, sex, disability, veteran, or other protected status. IDEAL is a drug-free workplace. This position description is not designed to cover or contain a comprehensive listing of the activities, duties, or responsibilities required for the position. Management reserves the right to assign, reassign, or change duties, responsibilities, and activities at any time with or without notice.